ZONX pipe manufacturing facility

Manufacturing Capabilities

From DN15 to DN1400. From standard 316L to custom Inconel 625. Full customization with 32 automated production lines.

Production Scale

32 Automated Lines
120K Tons/Year Capacity
DN15–1400 Size Range
69 Patents

32 fully automated Right Spinning Pressure production lines with 120,000 tons annual capacity. From small-bore DN15 to large-bore DN1400 — the widest clad pipe size range in the industry.

Material Customization

Full material flexibility across inner liner and outer pipe. Inner liners: 304, 316L, 310S, 2205 duplex, Inconel 825, Inconel 625, Hastelloy C-276, TA2/TA9 titanium. Outer pipe: Q235–Q355, 20# seamless, L245–X70 pipeline steel.

Connection & Coating

Threaded, grooved, flanged, and welded connections. External coatings: 3PE, epoxy coal tar, plastic overlay. Custom colors and laser marking for traceability.

Proprietary Technology

0.2–16 MPa Bonding Force
97% First-Pass Weld Rate

RSP™ (Right Spinning Pressure) metallurgical bonding — patented process achieving bonding forces 53× above API 5LD minimum. Cut, weld, bend — the liner stays bonded.

6-Step Customization Process

From requirement to installation — full project support

01

Requirement Analysis

Engineers respond within 30 minutes with preliminary material and specification recommendation.

02

Site Assessment

Media analysis, operating condition evaluation, and on-site survey if required.

03

Engineering Design

Material selection report, CAD drawings, and detailed cost breakdown within 3 business days.

04

Production

Standard products ship within days. Custom specifications: 4–8 weeks depending on size and grade.

05

Installation Support

On-site welding guidance, WPS documentation, and certified engineer supervision.

06

Lifetime Service

100% electronic traceability by serial number. Lifetime maintenance support and periodic inspection guidance.

Existing Pipe Retrofit

Old pipe internal lining retrofit extends service life 3–5× at 40%+ cost savings versus full replacement. Ideal for aging municipal, industrial, and mining infrastructure where excavation is impractical.

Discuss a Retrofit Project